Tl

• Overview
• Product Description
• Specification
• Certifications
• Packing & Delivery
• Company Profile
• FAQ

Overview

Basic Info.

Model NO.	TL-1600
Certification	ISO
Customized	Customized
Automatic Grade	Automatic
Type	Extrusion Molding
Voltage	380V, 3-Phase
Rated Power	5kw
Tower Diameter	φ1600 mm
Application	Tunnel Kilns, Hoffman Kilns, Shuttle Kilns for Bri
Operating Mode	Continuous / Intermittent
Material	Full FRP (Fiberglass Reinforced Plastic, High Temp
Total Height	≥8500mm
Transport Package	Customize
Specification	with an outer diameter of 1800mm
Trademark	Xinxing Building Materials
Origin	China
HS Code	8474809000

Packaging & Delivery

Package Size1219.20cm * 243.80cm * 289.60cm Package Gross Weight1300.000kg

Product Description

Product DescriptionDesulfurization Tower and Kiln Furnace EquipmentThis Flue Gas Desulfurization (FGD) Tower is a core environmental protection auxiliary equipment exclusively designed for brick sintering kilns, specially developed to treat high-temperature flue gas generated during the firing process of red fired bricks, shale bricks, gangue bricks and other sintered brick production. Its primary function is to effectively remove sulfur dioxide (SO2) from the flue gas, and it can also synergistically eliminate partial dust and sulfides in the flue gas. It ensures that the flue gas emission indicators of brick factories fully comply with national and local atmospheric pollutant discharge standards, and is a mandatory equipment for environmental acceptance and compliant production of brick manufacturing enterprises.
The FGD Tower is usually connected with brick kiln main body, induced draft fan, dust removal equipment and flue gas exhaust system to form a complete flue gas treatment line of brick factory. Targeted at the typical working conditions of brick sintering kilns—large fluctuation of flue gas volume, medium concentration of SO2, high dust content and high temperature of flue gas—it has been optimized for structural and process design, with the advantages of high desulfurization efficiency, low consumption cost, simple daily operation and maintenance, compact overall structure, and can be customized to match the production needs of small, medium and large-scale brick factories as well as different kiln types such as Hoffman Kiln and Tunnel Kiln.Core Functions & AdvantagesHigh-efficiency desulfurization
It removes SO2 from flue gas through professional chemical and physical reactions, with a desulfurization efficiency of over 85% (meeting the national mandatory standard of ≥80%), effectively reducing air pollution such as acid rain caused by sulfur dioxide emission.

Synergistic flue gas purification
While desulfurization, it can capture and remove partial dust, hydrogen sulfide and other harmful impurities in the flue gas, further improving the cleanliness of discharged flue gas and reducing the subsequent operation pressure of dust removal equipment.

Stable adaptation to kiln working conditions
The internal structure and process flow are optimized for the characteristics of large flue gas volume fluctuation in brick kiln production. It can maintain stable operation under variable working conditions, without affecting the desulfurization effect due to the adjustment of brick kiln production capacity.

Low operation cost & easy maintenance
Adopt energy-saving process and wear-resistant internal accessories, with low consumption of desulfurization agent and low daily power consumption; the equipment adopts modular design, with convenient access to internal components, simple daily inspection and maintenance, and low later maintenance cost.

Compliant & safe operation
The overall design meets the environmental protection and safety specifications of the building materials industry, with perfect flue gas temperature control, pressure relief and anti-corrosion structures, ensuring long-term stable and safe operation of the equipment, and helping brick factories pass environmental protection acceptance at one time.Applicable ScopeExclusively for various brick sintering kilns such as red fired brick kiln, shale brick kiln, gangue brick kiln and fly ash brick kiln; applicable to common kiln types in brick industry including Hoffman Kiln and Tunnel Kiln; customizable for small, medium and large-scale brick production lines with different flue gas volume and SO2emission concentration.

Key Matching Equipment

Brick sintering kiln, induced draft fan, primary dust remover, flue gas pipeline, desulfurization agent feeding system, circulating water system (for wet FGD Tower).

Specification

Model	Flue Gas Treatment Capacity	Inlet Temperature	Outlet Temperature	Empty Tower Velocity	Equipment Resistance	Desulfurization Efficiency	Liquid-Gas Ratio	Nominal Diameter	Total Height
TL-1600	8000–10000 m³/h	≤180℃	≤60 ℃	2.0– 2.6 m/s	≤1200Pa	≥95%	12– 16 L/m³	Φ1600mm	≥8500mm

Certifications

Packing & Delivery

Company ProfileShaanxi Xinxing Building Materials Machinery Manufacturing Co., LTD Shaanxi Xinxing Building Materials Machinery Manufacturing Co., Ltd., a leader in brick-making machinery for over 30 years, specializes in energy-efficient and eco-friendly kiln brands. Advanced technology and experience form a strong construction management team offering superior service to the brick and tile industry. The flagship Xinxing brand extrusion equipment is renowned for quality and after-sales service, exported to 30+ countries like Russia, India, and South Africa. Recognized as a trustworthy unit, excellent enterprise, and credit-valuing company.
Currently, we promote single-stage drying & firing tunnel kilns with various cross-sections, including parallel and in-line kilns. These kilns fire standard, perforated, and hollow bricks, with annual outputs of over 50 million to 240 million pieces. Kiln construction and equipment investment is about 10% of production capacity. We stay true to our craft and welcome global business negotiations and visits. Let's create a better future together.
At present, our company promotes and applies a wide range of single - stage drying & firing tunnel kilns with large, medium and small cross - sections, including parallel tunnel kilns with separate drying and firing sections, in - line integrated drying & firing tunnel kilns, as well as multi - drying & multi - firing tunnel kilns, flat - top tunnel kilns and low - arch tunnel kilns. These kilns are capable of firing various specifications of products such as standard bricks, perforated bricks and hollow bricks. The annual output can reach over 50 million, 60 million, 90 million, 120 million and 240 million pieces respectively, and the investment in kiln construction and equipment accounts for about 10% of the production capacity.

Staying true to our original aspiration and building kilns with craftsmanship, we sincerely look forward to business negotiations and cooperation with friends from all over the world. We also welcome friends from all walks of life to visit and guide our company. Let us join hands to create a better future.

FAQ1. Function
Remove acidic gases such as sulfur dioxide from flue gas to meet environmental emission standards.
2. Common Processes
Limestone-gypsum method, dual-alkali method, sodium alkali method, ammonia method, magnesium method.
3. Operating pH Range
Generally controlled at 5.5–8.5, adjusted slightly according to the process.
4. Low Desulfurization Efficiency
Insufficient desulfurizer, abnormal pH, clogged nozzles, insufficient spraying, excessive flue gas, poor gas-liquid contact.
5. Water Entrainment / White Smoke
Clogged or damaged mist eliminator, excessive spraying, high liquid level, unreasonable flow rate.
6. Scaling and Blockage
High pH, high slurry concentration, clogged nozzles, lack of regular cleaning.
7. High System Resistance
Clogged tower / mist eliminator, excessive spraying, dust accumulation in flue duct.
8. Routine Maintenance
Monitor pH, liquid level and pressure difference; clean nozzles and mist eliminator regularly; check pump seals; discharge sludge and replenish chemicals in time.
9. Safety Notes
Prevent corrosion and burns; prevent poisoning and suffocation; ventilate and cut off power before maintenance; strictly control tower pressure.
10. Emission Standard & By-products
Capable of ultra-low sulfur dioxide emission. Gypsum by-products can be recycled; sludge is usually disposed by professional companies.